DUAL SHAFT MIXERS

Reynolds designs equipment for the Adhesives, Sealants, Silicones and Caulks, Coatings and Paints,
Cosmetics and Pharmaceuticals, Inks and Pigments, Rubber, Polymers, Resins, and Foams, and Specialty Chemicals processing industries.

Description »

Reynolds Dual Shaft mixer is a powerful, efficient, and versatile mixer that combines a low speed helical blade agitator with a saw-tooth high speed disperser to provide optimum batch turnover in manufacturing of high viscosity products. The helical blade design with a close tolerance gap eliminates hot or cold spots in temperature controlled processes. The helical blade attached with scrapers supports improving heat transfer across jacketed vessel side wall and vessel bottom wall.

Viscous finished product that is too slow to discharge by gravity or/and support with helical blade is usually pressed out of the vessel by a platen-style Reynolds Press-Out Station System which includes a rapid advanced feature with fast and slow platen movement. This technique allows for fast and efficient product discharge transfer with minimal waste and clean-up

MIXER FEATURES »

  • Helical Blade Low Speed Agitator with Offset High-Speed Disperser Blade.
  • High shear or High Vane Disperser Blade
  • Helical Blade Rotation
    • Clockwise Pumping Material Down
    • Counterclockwise Pumping Material Up
  • Lift Actuator (Pneumatic or Hydraulic depending on size)
  • ASME code stamped Vessel can be designed for full vacuum/100-psig service with 150-psig dimpled, Half- Pipe, conventional stainless-steel jacket is supplied around the vessel for heating/cooling (High pressure rating is available upon request)
  • Wetted parts are stainless steel 304 polished to 120-grit for easy clean up (#4-8 Mirror finish is available upon request).
  • Lid can be fitted with temperature probe, cleaning spray nozzles, vacuum fittings, light and sight glass, flanges, and multiple product inlet nozzles to deliver liquid raw materials.
  • Safety switch and safety alarms are provided to prevent rotating part operation when vessel or agitator are not in mixing position.
  • Manual valve design with Teflon Plug to avoid unmixed product in discharge nozzle.
  • Submerged top down product measuring temperature probe to optimize actual product temperature.

MIXER OPTIONS »

  • Vacuum Pump,
  • Liflex Fiber Optic Sight Glass with wipers,Camera and other Auxiliary Equipment
  • Lift or Mount cleaning spring nozzle/system
  • Mechanical Seal with flush systems
  • Heating and cooling systems
  • Special Voltages and frequencies Motor
  • Hydraulic Drive for highly viscous material

MIXER APPLICATIONS »

  • Adhesives
  • Automotive catalysts
  • Battery pastes
  • Casting materials
  • Caulking compounds
  • Ceramic composites
  • Chemicals
  • Coatings
  • Epoxies
  • Hot melts
  • Plastic resins
  • Lubricants
  • Metallic slurries
  • Pigment
  • Plastisol
  • Silicones
  • Polymers
  • Thick inks

STANDARD MODELS »

DUAL SHAFT MIXER WITH LIFT
Model HP HS Blade Dia (In) HS Shaft Max RPM LS Shaft Max RPM Standard Lift (In) Vessel Capacity (Gal)
RDSML-2/1 2/1 2 8000 50 16 2-5
RDSML-5/3 5/3 5 4200 50 24 10-30
RDSML-10/5 10/5 5 4200 60 36 30-50
RDSML-15/7.5 15/7.5 4 4770 45 36 30-50
RDSML-25/15 25/15 8 2385 45 42 50-100
RDSML-40/20 40/20 12 1750 50 46 100-200
RDSML-50/25 50/25 14 1365 40 42 200-300
RDSML-75/40 75/40 14 1570 40 76 300-500
RDSML-125/60 125/60 14 1365 30 60 300-500
DUAL SHAFT MIXER WITHOUT LIFT
Model HP HS Blade Dia (In) HS Shaft Max RPM LS Shaft Max RPM Range Vessel Capacity(Gal)
RDSM-20/10 20/10 8 2300 40 100-250
RDSM-25/15 25/15 8 2300 40 100-250
RDSM-50/25 50/25 12 1200 40 250-600
RDSM-60/40 60/40 18 1200 40 600-1000
RDSM-100/50 100/50 18 1200 40 500-1200
RDSM-150/75 150/75 22 955 25 1000-2000
RDSM-200/75 200/75 26 770 25 2000-2500
RDSM-250/125 250/125 28 690 20 2500-4000
RDSM-300/150 300/150 30 640 20 5000-7500

This is only a sampling of sizes. Many more configurations are available. We can design for any application.

OTHER INFORMATION »

Use press-out system to move high-viscosity or non-flowing products from the final processing vessel to final shipping containers, cartridges or other final packing.

Reynolds Industries can perform lab tests on customer's products. Our process experts will design a mixing system for your new product or to help with your existing mixing process. Our engineering team will determine a cost effective and long-lasting systems to meet your processing requirements. Controls can be designed to fit with your existing control system or new control system can be designed for ease of operation.

Download Brouchre

Designed equipment for the Adhesives, Sealants, Silicones and Caulks, Coatings and Paints,
Cosmetics and Pharmaceuticals, Inks and Pigments, Rubber, Polymers, Resins, and Foams, and Specialty Chemicals processing industries.

Ask The Experts

We are always happy to help you with your industrial mixing application
We know mixing so our experts are available to suggest the best option for your organization